Gradall 534C-10 Parts Manual Bedienungsanleitung

®534C-9534C-102460-4100August 25, 2006Starting Serial No.534C-9 - 0344001534C-10 - 0266001®®PART MANUALCORPORATE OFFICEJLG INDUSTRIES, INC.1 JLG DRIVE

INTRODUCTIONService KitsStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 3-30-952 2-2 9103-5240 Steering Knuckle Kit2

DRIVE TRAIN(9114-4048) Front Axle Differential CarrierStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 1-25-016-7AK*

6-7DRIVE TRAIN(9114-4048) Front Axle Differential CarrierStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 1-25-01Item

6-7DRIVE TRAINCarrier AssemblyStarting Serial No. 0344394Starting Serial No. 0266057Original Issue 3-96Revised 10-24-03Item Part No. Qty. Description

Item Part No. Qty. Description Of Part19 9114-4185 1 SECONDARY CARRIER ASSY20 9114-4186 1 PRIMARY CARRIER ASSY21 9114-4187 1 PRIMARY SUN GEAR22 9104-4

DRIVE TRAINWheels & TiresStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-946-9Item Part No. Qty. Description Of Part9112-50

CONTROLSTilt & SwayStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 1-8-99JH7-1* Added item 9.Item Part No. Qty

CONTROLSBrake & Inching LinkageStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-957-2Item Part No. Qty. Description Of Part1

CONTROLSBrake & Inching LinkageStarting Serial No. 0344394Starting Serial No. 0266057Original Issue 3-967-2Item Part No. Qty. Description Of Part1

SVCCONTROLS(9114-3118) Accelerator Pedal AssemblyStarting Serial No. 0344001 thru 0444002Starting Serial No. 0266001 thru 0266106Original Issue 12-94R

97861314151623124511011CONTROLS(9114-3342) Accelerator Pedal Assembly534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Iss

INTRODUCTIONService KitsStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 2-21-96SECTION PAGE NO. PART NU

CONTROLS(9114-5103) Floorplate AssyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-957-4RSItem Part No. Qty. Description Of Par

CONTROLS(9114-5103) Floorplate AssyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-957-4RSItem Part No. Qty. Description Of Par

CONTROLS(9114-5104) Floorplate AssyStarting Serial No. 0344394 thru 0444002Starting Serial No. 0266057 thru 0266106Original Issue 3-96Revised 11-26-97

CONTROLS(9114-5104) Floorplate AssyStarting Serial No. 0344394 thru 0444002Starting Serial No. 0266057 thru 0266106Original Issue 3-96Revised 11-26-97

CONTROLS(9114-5104) Floorplate AssyStarting Serial No. 0444003Starting Serial No. 0266107Original Issue 8-97Revised 11-26-977-4Item Part No. Qty. Desc

Item Part No. Qty. Description Of Part12 8850-1405 1 JAM NUT, 5/16-2413 8850-1408 1 JAM NUT, 1/2-2014 8471-8548 1 HOSE ASSY15 8471-8496 1 HOSE ASSY16

CONTROLSSteering Column & Attaching Parts534C-9 Starting Serial No. 0344001 thru 0444002534C-10 Starting Serial No. 0266001 thru 0266106Original I

CONTROLSSteering Column & Attaching Parts534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 8-2-007-5

BRAKESService Brake LinesStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 3-1-968-1PCN 950573-KG* Removed items that

BRAKESInching & Parking Brake Lines534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 12-94Revised 3-13-978-2LOOK

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-11INTRODUCTIONPart Num

BRAKESInching & Parking Brake Lines534C-9 Starting Serial No. 0344394534C-10 Starting Serial No. 0266057Original Issue 3-96Revised 3-13-978-2LOOKI

9-1TO STEERING CONTROL (SEE PAGE 9-8)TO STEERINGCONTROL (SEEPAGE 9-8)TO RELIEF VALVE (SEE PAGE 8-2)TO REARDRIVE (SEEPAGE 9-4)TO TANK(SEE PAG

9-1Item Part No. Qty. Description Of Part38 8866-1408 1 NUT39 8866-2142 1 RUN TEE (includes item 40)40 8859-1207 2 O-RING41 Ref PRIORITY FLOW CONTROL

9-1TO STEERING CONTROL (SEE PAGE 9-9)TO STEERINGCONTROL (SEEPAGE 9-9)TO RELIEF VALVE (SEE PAGE 8-2)TO REARDRIVE (SEEPAGE 9-4)TO TANK(SEE PAG

9-1Item Part No. Qty. Description Of Part38 8866-1408 1 NUT39 8866-2142 1 RUN TEE (includes item 40)40 8859-1207 2 O-RING41 Ref PRIORITY FLOW CONTROL

9-1HYDRAULIC CIRCUITSOil Supply & Pressure Lines534C-9 Starting Serial No. 0344524534C-10 Starting Serial No. 0266075Original Issue 6-98PCN 960401

9-1Item Part No. Qty. Description Of Part40 8859-1207 2 O-RING41 Ref PRIORITY FLOW CONTROL VALVE(see page 10-9 for details)42 8859-1202 3 O-RING43 886

HYDRAULIC CIRCUITSDump Circuit534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 3-13-97 TO VALVE(SEE

HYDRAULIC CIRCUITSDump Circuit534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 3-13-979-2PCN 960057, 96

HYDRAULIC CIRCUITSDump Circuit534C-9 Starting Serial No. 0344436 thru 0344523534C-10 Starting Serial No. 0266063 thru 0266074Original Issue 6-96Revise

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX8209-2118 ...

9-2Item Part No. Qty. Description Of Part25 8471-8387 1 HOSE ASSY26 8471-8479 1 HOSE ASSY27 8866-2103 1 ELBOW, 90 DEGREES (swivel nut)28 8866-2062 1 E

HYDRAULIC CIRCUITSDump Circuit534C-9 Starting Serial No. 0344524534C-10 Starting Serial No. 0266075Original Issue 6-989-2PCN 960401- JH

9-2Item Part No. Qty. Description Of Part27 8471-8947 1 HOSE ASSY28 8866-2062 1 ELBOW, 90 DEGREES (includesitem 29)29 8859-1202 1 O-RING30 Ref PRIORIT

HYDRAULIC CIRCUITSFront Drive CircuitStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 7-25-959-3KGItem Part No. Qty. D

HYDRAULIC CIRCUITSFront Drive Circuit534C-9 Starting Serial No. 0344394534C-10 Starting Serial No. 0266057Original Issue 3-96Revised 3-13-979-3PCN 960

Item Part No. Qty. Description Of Part16 8471-8406 2 HOSE ASSY17 8866-2003 2 CONNECTOR (includes item 18)18 8859-1202 3 O-RING19 8471-2739 8 SPLIT FLA

TO FRONT DRIVE (SEE PAGE 9-3)* Revised artwork, items 30 & 22 were reversed.KG9-4HYDRAULIC CIRCUITSRear Drive Circuit534C-9 Starting S

HYDRAULIC CIRCUITSRear Drive Circuit534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 6-29-99Item Part N

9-4HYDRAULIC CIRCUITSRear Drive Circuit534-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063Original Issue 6-96Revised 2-18-98 TO F

KG9-4HYDRAULIC CIRCUITSRear Drive Circuit534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063Original Issue 6-96Revised 2-18-98Item P

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX8471-8741 ...

HYDRAULIC CIRCUITSLift CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-949-5KGItem Part No. Qty. Description Of Part9 R

KG9-6HYDRAULIC CIRCUITSCrowd CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Item Part No. Qty. Description Of Part8

HYDRAULIC CIRCUITSTilt Cylinder & Tilt Compensating Cylinder534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-

HYDRAULIC CIRCUITSTilt Cylinder & Tilt Compensating Cylinder534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-

HYDRAULIC CIRCUITSSway CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-949-8KGItem Part No. Qty. Description Of Part6 R

HYDRAULIC CIRCUITSSteering CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 5-12-009-9SVCItem Part No. Qty. De

HYDRAULIC CIRCUITSSteering CylinderStarting Serial No. 0344436Starting Serial No. 0266063Original Issue 6-96Revised 8-14-979-9Item Part No. Qty. Descr

HYDRAULIC CIRCUITSJoystick Circuit534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 4-95Revised 3-13-979-10MPC 1357-

HYDRAULIC CIRCUITSStabilizer CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 4-95Item Part No. Qty. Description Of Part1

Item Part No. Qty. Description Of Part19 8850-1008 3 HEX NUT, 1/2-1320 8855-1013 3 LOCKWASHER, 1/221 8820-1070 3 HEX HD CAPSCREW, 1/2-13X2-1/422 Ref O

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX8850-1006 ...

HYDRAULIC COMPONENTS(9114-3002) Tilt Cylinder534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 11-07-05J

HYDRAULIC COMPONENTS(9114-3214) Tilt Cylinder534C-9 Starting Serial No. 0344240534C-10 Starting Serial No. 0266032Original Issue 2-96Revised 3-13-97PC

HYDRAULIC COMPONENTS(9114-3001) Crowd CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 1-10-03SVC10-2Item Part

HYDRAULIC COMPONENTS(9114-3004) Lift CylinderStarting Serial No. 0344001 Thru 0344048Starting Serial No. 0266001 Thru 0266003Original Issue 9-94Revise

HYDRAULIC COMPONENTS(9114-3186) Lift CylinderStarting Serial No. 0344049Starting Serial No. 0266004Original Issue 9-94Revised 5-11-00SVC10-3Item Part

HYDRAULIC COMPONENTS(9114-3003) Compensating CylinderStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-9410-4KGItem Part No. Qty.

KG10-5HYDRAULIC COMPONENTS(9114-3007) Sway Cylinder AssemblyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Item Part No. Qt

HYDRAULIC COMPONENTS(9114-3014) Steering Cylinder534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 11-14

HYDRAULIC COMPONENTS(9116-3090) Steering Cylinder534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063Original Issue 6-96Revised 1-11-

HYDRAULIC COMPONENTS(9116-3178) Steering Cylinder534C-9 Starting Serial No. 0344514534C-10 Starting Serial No. 0266073Original Issue 6-96Revised 9-7-0

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX8866-2006 ...

KG10-7Item Part No. Qty. Description Of Part12 1 O-RING13 2 BACK-UP RING14 1 O-RING15 1 BACK-UP RING16 9115-4046 1 CYLINDER HEAD17 1 STEP SEAL18 1 U-C

HYDRAULIC COMPONENTS(9114-3048) Outrigger CylinderStarting Serial No. 0266001Original Issue 9-9410-8KGItem Part No. Qty. Description Of Part9114-3048

HYDRAULIC COMPONENTS(9114-3047) Priority Flow Control ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-9410-9Item Part No.

10-10Item Part No. Qty. Description Of Part11 1 SPRING12 1 CUP13 1 PISTON RING14 1 SLEEVE & PISTON ASSY15 1 PISTON & POPPET ASSY16 1 O-RING17

10-10HYDRAULIC COMPONENTS(9114-3201) Brake ValveStarting Serial No. 0344394Starting Serial No. 0266057Original Issue 3-96PCN 950558-KGItem Part No. Qt

HYDRAULIC COMPONENTS(9104-3446) Solenoid ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-9510-11Item Part No. Qty. Descrip

HYDRAULIC COMPONENTS(9108-3262) Dual P.O. Check ValveStarting Serial No. 0344001Starting Serial No.0266001Original Issue 12-94Revised 5-22-0010-12SVCI

10-12SVCHYDRAULIC COMPONENTS(9104-3258) Dual P.O. Check ValveStarting Serial No.0266001Original Issue 9-94Revised 5-12-00Item Part No. Qty. Descriptio

HYDRAULIC COMPONENTS(9114-3140) Inching ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-9410-13Item Part No. Qty. Descript

HYDRAULIC COMPONENTS(9114-3017) Main Control ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 3-6-9610-14KG* Add

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9020-2404 ...

HYDRAULIC COMPONENTS(9114-3017) Main Control ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 3-6-9610-14KG* Add

HYDRAULIC COMPONENTS(9114-5129) Hydraulic Reservoir & FiltersStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 5-28

KGItem Part No. Qty. Description Of Part9114-5129 1 HYDRAULIC RESERVOIR ASSY(includes all items)1 9114-3133 1 HYDRAULIC OIL TANK(includes item 30)2 91

KGHYDRAULIC COMPONENTS(9114-5129) Hydraulic Reservoir & Filters534C-9 Starting Serial No. 0344384534C-10 Starting Serial No.0266056Original Issue

KGItem Part No. Qty. Description Of Part9114-5129 1 HYDRAULIC RESERVOIR ASSY(includes all items)1 9114-3133 1 HYDRAULIC OIL TANK(includes item 12)2 91

10-16HYDRAULIC COMPONENTS(9114-3180) Front Drive MotorStarting Serial No. 0344001Starting Serial No.0266001Original Issue 1-95Revised 4-3-06Item Part

10-16HYDRAULIC COMPONENTS(9116-3044) Front Drive MotorStarting Serial No. 0344436Starting Serial No.0266036Original Issue 5-96FOR OUR APPLICATION THIS

HYDRAULIC COMPONENTS(9114-3050) Main Hydraulic PumpStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 12-9410-17RSItem Part No. Qty.

HYDRAULIC COMPONENTS(9114-3005) Hydrostatic Transmission534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 1-95Revise

HYDRAULIC COMPONENTS(9114-3005) Hydrostatic Transmission534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 1-95Revise

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9045-5047 ...

10-18KGHYDRAULIC COMPONENTS(9116-3048) Hydrostatic TransmissionStarting Serial No. 0344436Starting Serial No. 0266063Original Issue 5-96Revised 1-10-9

HYDRAULIC COMPONENTS(9116-3048) Hydrostatic TransmissionStarting Serial No. 0344436Starting Serial No. 0266063Original Issue 5-96Revised 1-10-9910-18K

HYDRAULIC COMPONENTS(9114-3173) Hydraulic Gear PumpStarting Serial No. 0344001Starting Serial No.0266001Original Issue 12-9510-19RSItem Part No. Qty.

12345678921511121314161710HYDRAULIC COMPONENTS(9130-3037) Joystick AssemblyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Re

123456781234510111213141415161718192021232428252627293031229HYDRAULIC COMPONENTS(9114-3049) Traction Lock ValveStarting Serial No. 0344001Starting Ser

10-2210-22HYDRAULIC COMPONENTS(9114-3006) Rear Drive MotorStarting Serial No. 0344001Starting Serial No.0266001Original Issue 1-95Revised 8-17-99KG*

10-22HYDRAULIC COMPONENTS(9114-3006) Rear Drive MotorStarting Serial No. 0344001Starting Serial No.0266001Original Issue 1-95Revised 8-17-99KG.Item Pa

10-22HYDRAULIC COMPONENTS(9116-3023) Rear Drive MotorStarting Serial No. 0344436Starting Serial No.0266063Original Issue 5-96KGItem Part No. Qty. Desc

LK10-23HYDRAULIC COMPONENTS(9045-3050) Truss Boom WinchStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 7-05-06

ER 49169 - LK10-23HYDRAULIC COMPONENTS(9045-3050) Truss Boom WinchStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 7-0

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9103-4276 ...

KG10-24HYDRAULIC COMPONENTS( 9020-7879) Winch MotorStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Item Part No. Qty. Descript

KG10-25HYDRAULIC COMPONENTS(9060-2706) Crossover ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Item Part No. Qty. Desc

HYDRAULIC COMPONENTS(9111-3003) Stabilizer ValveStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 4-13-9510-26KGItem Pa

HYDRAULIC COMPONENTS(9114-3161) Outrigger ValveStarting Serial No. 0266001Original Issue 9-9410-27KGItem Part No. Qty. Description Of Part9114-3161 1

HYDRAULIC COMPONENTS(9114-5067) Thermal Bypass Valve Assy534C-9 Starting Serial No. 0344524534C-10 Starting Serial No. 0266075Original Issue 6-98Revi

ELECTRICAL(9114-5031) Gauge Panel Assembly534C-9 Starting Serial No. 0344001 thru 0444002534C-10 Starting Serial No. 0266001 thru 0266106Original Issu

TYPICAL SWITCH AND BOOT INSTALLATIONWith lockwasher underpanel, bushing extentionabove panel must notexceed .125" or the sealmay be cut.3/3

ELECTRICAL(9114-3331) Gauge Panel Assembly534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 1-8-9911-1KG

ELECTRICALDash PanelStarting Serial No. 0344001 thru 0444002Starting Serial No.0266001 thru 0266106Original Issue 9-94Revised 11-26-9711-2PARTIAL VIEW

ELECTRICALDash Panel534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 11-26-9711-2PARTIAL VIEW FROM UNDE

SECTION 1 – INTRODUCTIONTable of Contents...

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9104-4426 ...

ELECTRICALBattery & Cables534C-9 Starting Serial No. 0344001534C-10 Starting Serial No.0266001Original Issue 9-94Revised 5-31-0511-3JDItem Part No

MISCELLANEOUSFrame Decals534C-9 Starting Serial No. 0344001 thru 0444002534C-10 Starting Serial No.0266001 thru 0266106Original Issue 9-94Revised 11-2

MISCELLANEOUSFrame Decals534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 11-26-9712-1Item Part No. Qty

MISCELLANEOUSBoom Decals534C-9 Starting Serial No. 0344001 thru 0444002534C-10 Starting Serial No. 0266001 thru 0266106Original Issue 9-94Revised 11-2

MISCELLANEOUSBoom Decals534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 11-26-9712-2Item Part No. Qty.

KGREPLACES FROST PLUG ON RIGHT SIDE OF ENGINE.Item Part No. Qty. Description Of Part9104-3353 1 BLOCK HEATEROPTIONAL EQUIPMENT(9104-3353) Block Heater

13-2OPTIONAL EQUIPMENT(9114-5018) Winch Installation - 534C-9(9115-5003) Winch Installation - 534C-10534C-9 Starting Serial No. 0344001534C-10 Startin

OPTIONAL EQUIPMENT(9114-5018) Winch Installation - 534C-9(9115-5003) Winch Installation - 534C-10534C-9 Starting Serial No. 0344001534C-10 Starting Se

3334441630431717164346232425262728292122245678142016203132431620313243151517181912345678101112131620313243TO BLACK WIREIN TAIL LIGHTHARNESSTO DOME LIG

3536373841401739454239TO L.H.FRT CAB LIGHTTO R.H.FRT CAB LIGHTTO REAR TAIL LIGHT863087RELAYCAB WALLSEE VIEW A-ASHT 2 OF 485ACC-CGND-3TO STOP LIGHT SWI

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9108-4045 ...

13-3PCN 000221-SVCOPTIONAL EQUIPMENT(9114-5098) Work Light PackageStarting Serial No. 0444003Original Issue 8-97Revised 10-5-00* Revised illustration

13-3PCN 000221-SVCItem Part No. Qty. Description Of Part8666-1147 38" WIRE, 16 GAUGE, (black)8666-1149 38" WIRE, 16 GAUGE, (green)8666-1152

L/DN(INSIDE HOSE)R/UP(OUTSIDE HOSE)CCEEBBR/UPL/DNAA123442355363738433967891011414012341234421234615101617192021221819202122141323442425262726272829303

15342R/UPL/DNLIFTCROWDTILTSWAYAUX.R/UPL/DNAUXILIARY CONTROLSAABBCC~66656445474849465150105253545556575859606140637980817062676968637071727310115447484

13-4OPTIONAL EQUIPMENT(9114-5022) Auxiliary Hydraulics W/Electric534C-9Starting Serial No. 0344001534C-10Starting Serial No. 0266001Original Issue 9-9

OPTIONAL EQUIPMENT(9114-5032) Vandal KitStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-9413-5KGItem Part No. Qty. Description O

OPTIONAL EQUIPMENT(9114-5033) Glow Plug InstallationStarting Serial No.0344001Original Issue 9-9413-6KG PARTIAL VIEW FROM ABOVE DASHPARTIAL VIEW FR

Item Part No. Qty. Description Of Part9114-5036 Ref R.H. Tilt/Sway1 9108-1480 1 COVER PLATE2 8863-1338 1 COTTER PIN3 9002-8662 3 WAVE BEND WASHER4 885

13-8OPTIONAL EQUIPMENT(9114-5047) Auxiliary Hydraulics Assembly(9114-5054) Auxliliary Hydraulics Inst. Kit534C-9 Starting Serial No. 0344001534C-10 S

13-8OPTIONAL EQUIPMENT(9114-5047) Auxiliary Hydraulics Assembly(9114-5054) Auxiliary Hydraulics Inst. Kit534C-9 Starting Serial No. 0344001534C-10 Sta

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9109-4031 ...

13-9KGOPTIONAL EQUIPMENT(9114-5050) Cab EnclosureStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised 5-7-97VIEW A-AVIEW OF

OPTIONAL EQUIPMENT(9114-5050) Cab EnclosureStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised 5-7-97VIEW C-C13-9KG* Page

OPTIONAL EQUIPMENT(9114-5096) Cab EnclosureStarting Serial No. 0444003Starting Serial No. 0266107Original Issue 8-97Revised 11-26-9713-9KG** Correcte

OPTIONAL EQUIPMENT(9114-5096) Cab EnclosureStarting Serial No. 0444003Starting Serial No. 0266107 Original Issue 8-97Revised 11-26-9713-9Item Part No.

13-10OPTIONAL EQUIPMENT(9114-5116) Tilt On JoystickStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 11-20-95BOTTOM VIE

13-10OPTIONAL EQUIPMENT(9114-5116) Tilt On JoystickStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 11-20-95KG* Added

13-11KGOPTIONAL EQUIPMENT(9108-3286) Sway CylinderStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Item Part No. Qty. Descripti

13-12KG* Added item 5.Item Part No. Qty. Description Of Part9108-3262 1 DUAL P.O. CHECK VALVE ASSY(includes all items)9104-4002 Ref SEAL KIT (include

13-13KGOPTIONAL EQUIPMENT (9103-3366) Swing CylinderStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Item Part No. Qty. Descrip

OPTIONAL EQUIPMENT(9045-3034) Swing Cylinder AssemblyOriginal Issue 7-10-0613-13LKItem Part No. Qty. Description Of Part9045-3034 1 SWING CYLINDER, (i

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9114-1424 ...

OPTIONAL EQUIPMENT(9103-3196) WinchStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-9413-14KG

OPTIONAL EQUIPMENT(9103-3196) WinchStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-9413-14KGItem Part No. Qty. Description Of P

OPTIONAL EQUIPMENT(9114-3041) Control Valve W/Aux. Hyd.Starting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 11-20-95KG13-1

13-15KGOPTIONAL EQUIPMENT(9114-3041) Control Valve W/Aux. Hyd.Starting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 11-20-9

OPTIONAL EQUIPMENT(9115-5004) Glow Plug InstallationStarting Serial No.0266001Original Issue 2-9513-16KG PARTIAL VIEW FROM ABOVE DASHPARTIAL VIEW F

OPTIONAL EQUIPMENT(9112-5101) Glow Plug Installation534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0366107Original Issue 8-9713-16MB

OPTIONAL EQUIPMENT(9114-5057) Ether Start - 534C-9(9115-5005) Ether Start - 534C-10Starting Serial No. 0344001Starting Serial No. 0266001Original Iss

OPTIONAL EQUIPMENT(9114-5097) Ether Start534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 5-31-0613-17I

OPTIONAL EQUIPMENT(9055-3016) SWING VALVE ASSEMBLYStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 3-95KG13-18Item Part No. Qty. D

OPTIONAL EQUIPMENT(9114-5059) Winch Drain Line InstallationStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 3-95Revised 8-3-06PCN

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9114-3281 ...

OPTIONAL EQUIPMENT(9114-5023) STABILIZER OPTION534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 4-95Revised 3-14-97

OPTIONAL EQUIPMENT(9114-5066) Inline BypassFor Service OnlyOriginal Issue 12-96KG13-21Item Part No. Qty. Description Of Part9114-5066 1 INLINE BYPASS

13-22Item Part No. Qty. Description Of Part9108-5073 1 HYDRAULIC RESERVOIR HEATER(includes all items)1 9108-3429 1 HEATING BLANKET2 9108-3430 1 PLUGKG

13-23Item Part No. Qty. Description Of Part9114-5101 1 WIPER FOR TOP WINDOW(includes all items)1 9114-3196 1 WIPER MOTOR2 9114-1341 1 MOUNTING PLATE3

13-24PCN 000221-SVCOPTIONAL EQUIPMENT(9114-5100) Deluxe Light Package Starting Serial No. 0444003Original Issue 8-97Revised 10-6-00NOTE:INSTALL CONN

13-24PCN 000221-SVCOPTIONAL EQUIPMENT(9114-5100) Deluxe Light Package Starting Serial No. 0444003Original Issue 8-97Revised 10-6-00* Total revision

Item Part No. Qty. Description Of Part41 9136-5045 2 TAIL LIGHT ASSEMBLY, (includes thefollowing seven items)9112-3065 1 TAIL LIGHT8666-1147 38"

13-25OPTIONAL EQUIPMENT(9114-5136) Rear Axle Rework KitFOR SERVICE ONLYOriginal Issue 2-98Revised 5-31-05JDFRONT OF MACHINE* Revised illustration.Item

OPTIONAL EQUIPMENT(9114-5042) Rear Axle Advantage KitFOR SERVICE ONLYOriginal Issue 3-9913-26JH1121421531659617818919102011UPPERLOWER1481921122223242

OPTIONAL EQUIPMENT(9114-5042) Rear Axle Advantage KitFOR SERVICE ONLYOriginal Issue 3-99Item Part No. Qty. Description Of Part31 9112-0004 1 R.H. STE

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9114-4173 ...

13-27KGItem Part No. Qty. Description Of Part9103-3387 1 5-BUTTON HANDLE (includesall items)1 9136-4015 3 FACEPLATE SCREW2 9136-4016 5 PUSHBUTTON BOOT

13-28SVCItem Part No. Qty. Description Of Part9103-5101 1 PINTLE HOOK INSTALLATION,(includes all items)1 9020-0602 1 PINTLE HOOK2 8320-1120 4 HEX HD C

131251215161718232019212215161718231451213910112425678141115161718231351213374043DIMMER SWITCH MOUNTINGON FLOOR PLATEFOR CAB ENCLOSUREEQUIPPED MACHINE

13-29SVC61596062635262BLACKREDBROWNGRAY(R.H. HEADLIGHT)END VIEWOF SHROUDBROWNGRAYBLACKRED/GREEN(L.H. HEADLIGHT)END VIEWOF SHROUD1842443638394041IGNACC

13-29SVCItem Part No. Qty. Description Of Part9115-5024 1 DELUXE LIGHT PACKAGE, (includesall items)1 8096-3050 3 UTILITY FLOOD LIGHT2 9114-1182 1 R.H.

13-30SVCOPTIONAL EQUIPMENT(9112-5055) Stop Light InstallationStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 10-00Item Part No. Q

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9114-4384 ...

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9115-3021 ...

CHASSIS & ATTACHING PARTSFrame Shrouding & Trim534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 1-95Revised

CHASSIS & ATTACHING PARTSFrame Shrouding & TrimStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 3-11-97Item Pa

1-2KGINTRODUCTIONTable of ContentsStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 3-6-95SECTION 6 – DRIVE TRAINFront

CHASSIS & ATTACHING PARTSFrame Shrouding & Trim534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised

CHASSIS & ATTACHING PARTSFrame Shrouding & Trim534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised

2-2CHASSIS & ATTACHING PARTSRear Axle & Attaching PartsStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised 3-1-99P

CHASSIS & ATTACHING PARTSRear Axle & Attaching PartsStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised 3-1-992-2N

CHASSIS & ATTACHING PARTSRear Axle & Attaching PartsStarting Serial No. 0344436Starting Serial No.0266063Original Issue 6-96Revised 3-1-992-2P

2-2Item Part No. Qty. Description Of Part32 Ref DRIVE HUB, (see page 6-8 fordetails)33 9112-0004 1 R.H. STEERING KNUCKLE,(see note #3)34 8850-1006 2 H

CHASSIS & ATTACHING PARTSFront Axle MountingStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 1-10-992-3KGItem Part

CHASSIS & ATTACHING PARTSFront Axle MountingStarting Serial No. 0344394Starting Serial No. 0266057Original Issue 3-962-3Item Part No. Qty. Descrip

CHASSIS & ATTACHING PARTSCAB GLASSStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-942-4RS417/8263/43511/16211/16Rad. Typ.2

CHASSIS & ATTACHING PARTSOutrigger MountingStarting Serial No. 0266001Original Issue 9-942-5KGItem Part No. Qty. Description Of Part1 8867-1001 8

1-3MBINTRODUCTIONTable of ContentsStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 9-24-97SECTION 10 – HYDRAULIC COMPO

BOOMFirst Boom SectionStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 1-9-013-1Item Part No. Qty. Description Of Part

Item Part No. Qty. Description Of Part1 9114-6015 1 BOOM, SECOND SECTION2 9112-1082 4 SHIM (.06 thick)3 9112-1083 4 SPACER (.06 thick)4 9112-3019 4 BE

KG3-3BOOMThird Boom SectionStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised 3-11-97Item Part No. Qty. Description Of Pa

Item Part No. Qty. Description Of Part25 8820-1034 4 HEX HD CAPSCREW, 3/8-16X7/8,GR526 9114-1148 1 GUIDE BAR27 8867-1001 2 LUBE FITTING, STRAIGHT, 1/8

Item Part No. Qty. Description Of Part9108-5091 1 QUICK SWITCH ASSY (includesitems 1 thru 6, 15 & 16)1 9108-6152 1 QUICK SWITCH WELDMENT2 9108-615

KG3-6BOOMBoom Cross Section /Push Beam PinStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-96Revised 5-4-98AA9114-1128PUSH BEAM

4-1KGItem Part No. Qty. Description Of Part1 9045-5049 1 60" BUCKET (3/4 yard capacity)Item Part No. Qty. Description Of Part1 9055-5020 1 74&quo

4-2SVCItem Part No. Qty. Description Of Part9045-5051 1 48" CARRIAGE ASSY, (includes allitems)1 9045-6009 1 48" CARRIAGE WELDMENT2 8820-1105

ATTACHMENTS(9045-5011) Truss Boom534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 6-29-014-3MBCItem Pa

ER 46361, 49553, 49939 - LK4-4ATTACHMENTS(9045-5012) Truss Boom W/WinchStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised

KGINTRODUCTIONTable of ContentsStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 6-28-99SECTION 13 – OPTIONAL EQUIPMENT

ER 46361, 49939 - LKATTACHMENTS6 Ft. Vertical MastStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 7-06-06* Revised p

ATTACHMENTS(9108-5058) 48" Slope Piler CarriageStarting Serial No. 0344001Starting Serial No.0266001Original Issue 9-94Revised 6-14-064-6Item Pa

ATTACHMENTS(9130-5016) 66" Slope Piler CarriageStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 6-14-064-7Item Pa

4-8ATTACHMENTS(9045-5044) 100 Degree Swing ForkStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 7-10-06Item Part No. Q

4-9ATTACHMENTS(9108-5056) Quick Hook AssemblyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 7-24-06Item Part No. Qty

7123858624252023612261VIEW B-BVIEW C-CSOLENOIDVALV EV1C2C1C3V1V2C2C1DUAL COUNTER-BALANCE VALVESWINGCYLINDERCYLINDERMASTCYLINDERSIDE SHIFT CYLINDERSOLE

Item Part No. Qty. Description Of Part52 8067-3023 2 SUPPORT CLAMP53 7714-3006 2 WHIZ-LOCKNUT, 5/16-1854 9045-3018 1 DUAL COUNTERBALANCE VALVE55 8820-

ATTACHMENTS(9055-5013) 100 Degree Drywall Swing Fork AsemblyOriginal Issue 3-95Revised 7-13-06LK4-11

ATTACHMENTS(9055-5013) 100 Degree Drywall Swing Fork AsemblyOriginal Issue 3-95Revised 7-13-064-11ER 46361, 48255, 48655,49939 - LKItem Part No. Qty.

KG4-12ATTACHMENTS(9130-5021) Swinging Slope PilerStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 3-95SECTION A - ASECTION B - B

INTRODUCTIONAlphabetical IndexStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 1-10-96ACCELERATOR CABLE ...

ATTACHMENTS(9130-5021) Swinging Slope PilerStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 3-954-12KGItem Part No. Qty. Descripti

ATTACHMENTS(9055-3011) 180 Degree Swing FrameStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 3-954-13KG

ATTACHMENTS(9055-3011) 180 Degree Swing FrameStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 3-954-13KGItem Part No. Qty. Descrip

ATTACHMENTS & ACCESSORIESFork InformationOriginal Issue 11-00Revised 7-5-02TT 4-14NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY

5-1ENGINE & ATTACHING PARTS(9114-5126 & 9115-5002) Engine Left Side ViewStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9

5-1ENGINE & ATTACHING PARTS(9114-5126 & 9115-5002) Engine Left Side ViewStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9

5-1ENGINE & ATTACHING PARTS(9114-5117 & 9115-5006) Engine Left Side View534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063O

5-1ENGINE & ATTACHING PARTS(9114-5117 & 9115-5006) Engine Left Side View534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063O

5-1ENGINE & ATTACHING PARTS(9114-5132 & 9115-5040) Engine Left Side View534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107

5-1ENGINE & ATTACHING PARTS(9114-5132 & 9115-5040) Engine Left Side View534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107O

INTRODUCTIONAlphabetical IndexStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 2-7-95KGEXHAUST PIPE ...

5-2ENGINE & ATTACHING PARTS(9114-5126 & 9115-5002) Engine Right Side ViewStarting Serial No. 0344001Starting Serial No. 0266001Original Issue

ENGINE & ATTACHING PARTS(9114-5126 & 9115-5002) Engine Right Side ViewStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-9

5-2ENGINE & ATTACHING PARTS(9114-5117 & 9115-5006) Engine Right Side View534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063

5-2ENGINE & ATTACHING PARTS(9114-5117 & 9115-5006) Engine Right Side View534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063

5-2ENGINE & ATTACHING PARTS(9114-5132 & 9115-5040) Engine Right Side View534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107

5-2ENGINE & ATTACHING PARTS(9114-5132 & 9115-5040) Engine Right Side View534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107

5-3KGItem Part No. Qty. Description Of Part10 8871-2013 1 STREET ELBOW, 90 DEGREES, 3/811 9002-7331 1 HOSE NIPPLE12 8" FUEL LINE HOSE, 3/8 I.D.13

Item Part No. Qty. Description Of Part9108-5016 1 FUEL TANK ASSY, (includes items1 thru 6, 9, 10 & 14)1 9108-3501 1 FUEL TANK, (includes items 4 &

Item Part No. Qty. Description Of Part9115-5016 1 FUEL TANK ASSY, (includes items 1 thru 4 & 6)1 9115-3031 1 FUEL TANK, (includes items 4 & 10

ENGINE & ATTACHING PARTS(9114-5013) Radiator AssemblyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 5-12-005-4SV

INTRODUCTIONAlphabetical IndexStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94Revised 1-10-96KITS ...

ENGINE & ATTACHING PARTS(9114-5131) Radiator Assembly534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revis

5-5KGItem Part No. Qty. Description Of Part13 9116-3137 1 BAND CLAMP14 9108-3129 1 REDUCING ELBOW15 9114-3126 1 AIR INTAKE TUBE16 2492-1332 1 MUFFLER

ENGINE & ATTACHING PARTSAir Cleaner PipingStarting Serial No. 0266001Thru S/N 0266106Original Issue 9-94Revised 11-26-975-5Item Part No. Qty. Desc

ENGINE & ATTACHING PARTSAir Cleaner Piping534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 11-26-97

5-6KGItem Part No. Qty. Description Of Part9020-5663 1 AIR CLEANER (includes items1 thru 5)1 9020-6606 1 COVER W/NUT2 9020-6262 1 ELEMENT3 9020-1414 1

ENGINE & ATTACHING PARTSAir CleanerStarting Serial No.0266001Thru S/N 0266106Original Issue 9-94Revised 11-26-975-6Item Part No. Qty. Description

ENGINE & ATTACHING PARTSAir Cleaner534C-9 Starting Serial No. 0444003534C-10 Starting Serial No. 0266107Original Issue 8-97Revised 11-26-975-6Item

ENGINE & ATTACHING PARTSExhaust System534C-9 Starting Serial No. 0344001534C-10 Starting Serial No. 0266001Original Issue 9-94Revised 12-22-975-7K

ENGINE & ATTACHING PARTSExhaust System534C-9 Starting Serial No. 0344436534C-10 Starting Serial No. 0266063Original Issue 7-975-7PCN 970036-MBItem

6-1Item Part No. Qty. Description Of Part9114-5139 1 FRONT AXLE ASSY(includes allitems)1 Ref FRONT AXLE(see page 6-2 fordetails)2 1 FRONT DRIVE MOTOR

INTRODUCTIONAlphabetical IndexStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 9-94SEAT...

6-1PCN 950575, 950573-KGDRIVE TRAIN(9114-5140) Front Axle AssemblyStarting Serial No. 0344394Starting Serial No. 0266057Original Issue 3-96Item Part N

6-1PCN 950711, 950713-KGDRIVE TRAIN(9114-5119) Front Axle AssemblyStarting Serial No. 0344436Starting Serial No. 0266063Original Issue 6-96Item Part N

DRIVE TRAIN(9114-3169) Front Axle HousingStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-956-2Item Part No. Qty. Description Of

DRIVE TRAIN(9114-3199) Front AxleStarting Serial No. 0344394Starting Serial No. 0266057Original Issue 3-96Revised 4-12-04SERVICE NOTE: When servicing

DRIVE TRAIN(9104-4422) Front Axle HousingStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-956-3Item Part No. Qty. Description Of

DRIVE TRAIN(9114-4160) Parking Brake AssemblyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-956-4Item Part No. Qty. Descriptio

6-5DRIVE TRAINFront Axle Shaft & Planetary Wheel EndStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-95Revised 5-15-00Item P

6-5DRIVE TRAIN(9114-4339) (9114-4337) Left/Right Housing Assembly(9114-4333) (9114-4335) Axle Shaft and Wheel Flange AssemblyStarting Serial No. 03443

DRIVE TRAINBrake AssemblyStarting Serial No. 0344001Starting Serial No. 0266001Original Issue 1-956-6RSItem Part No. Qty. Description Of Part1 9104-44

Item Part No. Qty. Description Of Part9114-4442 Ref BRAKE SEAL KIT, (includes items6, 7, & 14), (services both sides)9114-4369 Ref BRAKE PISTON PL