Gradall G6-42P (91404003_Before 0160004017) Operation Manu Bedienungsanleitung

®A Company®material handlerG6-42P MATERIAL HANDLEROWNER/OPERATOR MANUALCOVERING OPERATION & PERIODIC MAINTENANCEKEEP OPERATOR AND SAFETY MANUALS I

DECALS2.0INSIDE THE CABTRACTION LOCK9140-3529LOCKS FRONT & REAR AXLESHYDRAULICALLY FOR INCREASEDTRACTION. DO NOT USE ONIMPROVED SURFACES.MACHINE M

Form No. 20027 • G6-42P Owner/Operator Manual2.1INSIDE THE CABLocated on right cab wallP/N 9141-3009Located on right cab wallP/N 9141-3012Located on

2.2OUTSIDE THE CAB8060-3026COOLING SYSTEMIS PRESSURIZED.REMOVE CAP SLOWLY.HOT FLUID CANCAUSE BURNS.RFor Mobil Product Information, Call 1-800-662-4525

Form No. 20027 • G6-42P Owner/Operator Manual2.39132-3030NEVER OPERATE MACHINE WITHOUTCONSULTING PROPER CAPACITY CHART FOR THECARRIAGE/FORK COMBINAT

2.4OUTSIDE THE CAB9114-3280EXHAUST SYSTEMS CAN BE HOT.KEEP AWAY FROM EXHAUST SYSTEM WHEN HOT.HOT EXHAUST COMPONENTS CAN CAUSESEVERE BURNS.8060-3037-AP

Form No. 20027 • G6-42P Owner/Operator ManualOPERATOR’S CABThe standard cab permits vision from all sides and includes an overhead guardto provide p

A brief description of controls andinstruments is provided here as aconvenience for the operator.These descriptions DO NOTprovide complete operationin

Form No. 20027 • G6-42P Owner/Operator ManualSeat Lock Release Lever: This lever unlocks and locks seat positionadjustment.Service Brake/Inching Tra

To be performed at the beginning of each work shift.• If spark arrestors are required, be sure they are in place and in good workingorder.• Check to b

Form No. 20027 • G6-42P Owner/Operator ManualTo be performed at beginning of each work shift.The safety, efficiency and service life of your handler

IMPORTANT SAFETY NOTICESafe operation depends on reliable equipment and proper operating procedures.Performing the checks and services described in th

Starting the Engine1. Make sure all controls are in “Neutral” and all electrical components (lights,heater, defroster, etc.) are turned off. Set parki

Form No. 20027 • G6-42P Owner/Operator ManualNormal Engine OperationObserve gauges frequently to be sure all engine systems are functioningproperly.

GeneralThe brake system includes a service brake and a parking brake. Service andparking brakes are applied through wet disc brake packs located withi

Form No. 20027 • G6-42P Owner/Operator ManualPrecautions• Avoid parking on slopes or near an excavation.• Park on level ground and block wheels.• Av

GeneralThe Material Handler covered by this Manual is equipped with hydrostatic drive.From the operator’s standpoint, operation is similar to driving

Form No. 20027 • G6-42P Owner/Operator ManualBOOM11.0Checking & Adjusting BoomBoom Bearing PadsBoom bearing pads are to be adjusted for all boom

“Leveling” means positioning the handler so that it is level from side to side(left to right).A level indicator is located in upper right corner of fr

Form No. 20027 • G6-42P Owner/Operator Manual12.1Leveling Procedure:1. Position machine in best location to lift or place load and apply parking bra

Hydraulic ControlsAll boom and attachment movements are governed by hydraulic controls. Rapid,jerky operation of hydraulic controls will cause rapid,

Form No. 20027 • G6-42P Owner/Operator ManualRated Capacity ChartThe rated capacity chart, located on dashboard, indicates maximum loadcapacities fo

11.0 9/24/01 Revised section on checking and adjusting boom.16.0 7/22/02 Added an additional lubrication notice.Cover 5/23/03 Revised AllIntro Revised

Approved AttachmentsAlthough the carriage/fork combination is most frequently used, several otherGRADALL-approved attachments are available for use wi

Form No. 20027 • G6-42P Owner/Operator ManualAttachment InstallationAttachment OperationOperation of the handler equipped with carriage/fork combina

Fork PositionerCapacity:Maximum load capacity for fork positioner carriage is the same as standardcarriage without fork positioner. Refer to Attachmen

Form No. 20027 • G6-42P Owner/Operator Manual• Align handler with face of stockpile and drive slowly and smoothly into pile toload bucket. Do not co

Swing ForksInstallation Procedure:1. Remove carriage/fork combination or other attachment from boom head.See Page 14.12. Install swing forks attachmen

Form No. 20027 • G6-42P Owner/Operator Manual14.5Boom Head-Mounted WinchCapacity:The boom head-mounted winch maximum load capacity is shown on the s

WARNING!• Always level forks(horizontally) before swingingload to side. Swingingunleveled forks may result inload slipping from forks.• The swing mast

Form No. 20027 • G6-42P Owner/Operator ManualSWINGMASTSIDESHIFTWARNING!Do not handle a load with SwingMast attachment until you study& understan

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Form No. 20027 • G6-42P Owner/Operator ManualLOADING & SECURING FOR TRANSPORT15.0WARNING!Before loading handler fortransport, make sure deck, ra

TABLE OF CONTENTSIMPORTANT SAFETY NOTICE ... inside front coverTABLE OF CONTENTSINTRODUCTIONGeneralO

71019 7308891123225422824 26 27 12 15 13 1729 31 35 18 36 43 373938413240 20251434 33+-33133 436 62 1222LUBRICATION & ROUTINE MAINTENANCE16.0Lubri

Form No. 20027 • G6-42P Owner/Operator ManualLube No. ofSymbol PointsDaily or Shift (10 hour Maximum)Lubrication & Maintenance13. Engine Crankca

RECOMMENDED LUBRICANTS & CAPACITIES17.0APPLICATION SYMBOL WHEN USED GRADE SPECIFICATION CAPACITY*Boom Chain CL (chain lube) All Year

Form No. 20027 • G6-42P Owner/Operator ManualTORQUE CHART18.0TORQUE (lubricated)ITEM FREQUENCY* THREAD SIZE FT.-LB. Nm(GRADE) MINIMUM MAXIMUM MINIMU

1. Operate unit until hydraulic oil reaches normal operating temperature.2. Apply parking brake, lower boom to rest and shift Forward/Reverse lever to

Form No. 20027 • G6-42P Owner/Operator ManualThe following information assumes the handler cannot be moved underits own power.Before moving the hand

TO RELEASE PARKING BRAKEMERITOR AXLE1. Position unit on level ground, lower attachment to approximately one footfrom ground, move forward/reverse leve

Form No. 20027 • G6-42P Owner/Operator Manual20.2CARRARO AXLE1. If possible position unit on level ground lower attachment to approximatelyone foot

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Form No. 20027 • G6-42P Owner/Operator ManualThis page is provided so you may record all inspections and maintenance on your machine. Record the dat

Form No. 20027 • G6-42P Owner/Operator ManualGeneralThis Manual provides important information regarding safe operating proceduresand maintenance re

Date Hourmeter CommentsReadingINSPECTION AND MAINTENANCE LOG

HAND SIGNALSStandard Signals - When handler work conditions require hand signals, they shall be provided or posted conspicuouslyfor the use of both si

Printed in USAHydraulic EquipmentCALIFORNIAProposition 65 WarningDiesel engine exhaust and some of itsconstituents are known to the State ofCalifornia

NOMENCLATUREFUEL TANKPLANETARYHUBLUG NUTSQUICKSWITCHATTACHMENTTILT CYLINDERHYDRAULICRESERVOIRBOOMHEADBOOMSECTION 3BOOMSECTION 2BOOMSECTION 1HYDRAULIC

Form No. 20027 • G6-42P Owner/Operator ManualRead and understand all manuals and instructional material listed on cover, insidefront cover and intro

1.1Keep all windows and mirror(s) clean. Adjust mirror(s) as required for maximumvisibility, before and during operation.Never permit diesel engine t

Form No. 20027 • G6-42P Owner/Operator Manual1.2Pinch PointsStay clear of pinch points and rotating parts on the material handler.Getting caught in